MANUFACTURING & QUALITY

HOW OUR MATS
ARE MADE.

Every Printing Yoga rubber mat is produced in-house on a six-step line — from raw rubber compounding to UV printing — with quality checkpoints at every stage.

THE PRODUCTION LINE

SIX STEPS FROM RAW RUBBER TO A FINISHED MAT

STEP 1

INTERNAL MIXING

Raw natural rubber is blended with fillers, vulcanizing agents and anti-aging additives inside a sealed internal mixer, shear-kneaded at high temperature until every additive is evenly dispersed.

Twin-roll open mill cooling and homogenizing rubber compound

STEP 2

OPEN MILLING

A twin-roll open mill cools and evens out the hot compound. Operators sample-test hardness and plasticity — off-spec rubber goes straight back for re-mixing.

Precision calender rollers pressing rubber sheet for yoga mat base layers

STEP 3

CALENDERING

Precision rollers press the compound into continuous rubber sheet with tightly controlled thickness — the 6 mm and 4 mm base layers our mats are built on.

STEP 4

VULCANIZATION

Curing ovens cross-link the sheet into its final structure: elastic, non-slip, tear-resistant and non-sticky, with temperature and belt speed strictly controlled.

Automatic cutting machine trimming cured rubber mats to size

STEP 5

PRECISION CUTTING

The cured roll is automatically cut to standard sizes such as 183 × 68 cm, with rough edges trimmed away.

Large-format UV flatbed printer printing custom artwork on yoga mats

STEP 6

UV PRINTING

UV-curable inks are cured within milliseconds by UV-LED lamps — no drying stage, no solvent evaporation, edge-to-edge custom artwork.

QUALITY CONTROL

INSPECTED AT EVERY STAGE, NOT JUST AT THE END

INCOMING MATERIALS

Sampled for odor, heavy metals and harmful substances — failed lots returned.

SEMI-FINISHED SHEETS

Spot-checked for thickness, rebound and anti-slip texture.

AFTER PRINTING

Clarity, color fastness and ink-adhesion wipe tests.

FINISHED MATS: 100% VISUAL

Every mat inspected for bubbles, scratches, dirt and uneven cutting.

RANDOM PHYSICAL TESTS

Tensile and wet / dry anti-slip durability tests, recorded per batch.

LABEL, BOX & ARCHIVE

Only passed products are labelled and boxed; QC reports archived.

Independent third-party testing. Our materials and finished mats are tested by independent laboratories, including REACH & SVHC chemical screening and physical / material performance test series (report No. SFT23042544197C; QLAB series 2508TF0489, 2409TF0981, 2407TF0427; BCTC series FYC19062612R – FYC19062617R). Report copies are available to B2B buyers on request.

PACKAGING & SHIPPING

PACKED YOUR WAY, TRACEABLE BY LABEL

Finished mats are rolled, sleeved and labelled with SKU barcodes before boxing — bulk export cartons, retail-ready branded sleeves, or your own packaging under OEM.